Plating Rectifier
The plating rectifier serves as the critical power supply infrastructure for any electroplating production line. The primary functionality of this electroplating power supply is to convert the incoming Alternating Current (AC) from the electrical grid into the stable, controllable Direct Current (DC) or pulsed DC required by electrochemical processes. By providing a tightly regulated current and voltage across the anode and cathode, this DC switching rectifier directly determines the thickness uniformity, crystalline density, and substrate adhesion of the deposited metal layer.
Based on application requirements, this product line is categorized into industrial-grade plating rectifiers for mass manufacturing and laboratory-grade plating rectifiers for precision testing.
This plating rectifier is engineered to support multiple stages within the surface finishing ecosystem and related electrochemical industries:
- Primary Anode Power: Providing the driving electrical force for the electrodeposition of various metals and alloys.
- Auxiliary Equipment Drive: Supplying precise electrical parameters to electrolytic cells, solution circulation matrixes, and integrated chemical treatment modules within the plating line.
- Broader Electrochemical Uses: Serving as a reliable power solution for laboratory electrochemical synthesis, industrial battery charging arrays, and green hydrogen production via water electrolysis.
Input Parameters
- Input Voltage: Three-phase AC 380V±10% 50Hz (Standard mainstream configuration); Single-phase AC 220V for low-power laboratory units.
- Power Factor: ≥0.95, significantly optimizing energy efficiency and lowering factory power consumption.
- Input Current: Dynamically matched based on total output wattage (e.g., for a 12V / 1000A DC output, the AC input is approximately 180A).
Output Parameters
- Output Voltage: DC 0–12V / 0–15V / 0–24V, continuously adjustable across the entire range.
- Output Current: 100A – 30,000A per single cabinet (Fully customized based on demand; parallel multi-cabinet configurations can scale to 100kA+).
- Output Wattage: 1kW to 1MW+ per standalone machine, bridging the gap from laboratory pilot trials to ultra-large-scale automated production lines.
- Regulation Accuracy: ≤±0.5%–1% for both constant voltage (CV) and constant current (CC) modes under rated load conditions.
- Ripple Factor: < 0.5%–1% for high-end high-frequency switching models, ensuring a highly stable plasma/electrolyte interface.
