Electroplating Systems

Electroplating Systems

Rack Plating Line

Automated Rack Plating Line (Overhead Hoist)

Automated Rack Plating Line (Overhead Hoist)

The automated rack plating line (overhead hoist) is the core equipment for automated rack plating processes. It is widely utilized for the surface treatment of metal products, including hardware stampings, fasteners, turned parts, automotive components, and electronic devices.

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Automated Rack Plating Line (Sidearm Hoist)

Automated Rack Plating Line (Sidearm Hoist)

The automated rack plating line (sidearm hoist), also known as a cantilever plating line, is a flexible automated solution for surface treatment. Unlike the overhead gantry structure, the hoist mechanism is supported from one side of the tanks.

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Semi-Auto Rack Plating Line

Semi-Auto Rack Plating Line

The semi-automatic rack plating line is a core piece of equipment in the electroplating industry that balances automated efficiency with manual flexibility.

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Manual Rack Plating Line

Manual Rack Plating Line

The manual rack plating line is a fundamental electroplating system characterized by its high operational flexibility, low investment cost, and strong adaptability.

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Process Principle & Unique Advantages

The rack plating line utilizes electrolytic principles to deposit metal or alloy layers onto workpieces. In this process, components are independently suspended on conductive racks and submerged into electrolytes containing metal ions. This method offers distinct industrial advantages:

  • Surface Integrity Protection: Independent suspension prevents workpieces from colliding, effectively avoiding surface damage or scratches on delicate parts.
  • Superior Precision & Control: Ensures uniform current distribution and controllable coating thickness, meeting the rigorous standards required for intricate geometries.
  • Broad Material Compatibility: Ideal for high-end processes including gold, silver, nickel, copper, and tin plating, as well as specialized plastic plating.
Wide Industry Applications

The system is widely deployed in sectors requiring extreme precision and reliability:

  • Aerospace & Defense: Military equipment, aerospace electronics, and aerospace-grade hardware.
  • Advanced Electronics: Semiconductor devices, HTCC/DPC substrates, ceramic packages, and optical components.
  • Automotive & Energy: New energy vehicle parts and high-performance automotive components.
Technical Specifications

(Example: Zinc Plating Line)

Parameter Specifications / Range
Tank Dimensions Customizable: L (0.5–3m) × W (0.5–5m) × H (0.8–3m)
Tank Material High-quality PP (Polypropylene)
Rectifier Power 50A – 15,000A / 1–15V
Operating Temperature 15 – 20℃
Core Process Flow Pre-treatment: (Thermal degreasing → Electrolytic degreasing → Rust removal) → Plating: (Pre-soaking → Electroplating) → Post-treatment: (Polishing → Passivation → Sealing)